about glue

 

 

 

about Glue

 

 

 

 

          

 

There is much more to glue than just holding the individual wooden parts together. In fact, glue has a profound impact on the acoustical properties of a musical instrument. It can make the difference between a ‘dead wooden box’ and a great sounding musical instrument.

A traditional 48 key hexagonal concertina consists of about 172 wooden parts, divided over 2 ends  each with 86 individual parts each. The primary function of glue is to hold these wooden parts together, but preferably without obstructing soundwaves.

Soundwaves travel primarily by air through a concertina. After the soundwaves are produced by the chopping action of the reeds, they bounce off walls in the reed chamber, travel through the air hole into the action cavity where they are further filtered and/or amplified by bouncing off the walls and action, before leaving the instrument through the fretwork.
The shape and materials of the cavities have an effect on the sound quality. This process of filtration and amplification of specific frequencies is called sound reflection.

In a well-constructed concertina there is a second way soundwaves are projected; through the body of the instrument.  Sound travels about 13 times faster through wood than air.
This secondary sound projection adds considerable depth to the sound of the instrument.  How much depends on the type and quality of the wood, and most of all, the uniformity of the wooden body.

One large piece of wood will project sound much better than many smaller pieces. The 87 glue joints of individual parts per side create potential obstacles. In order for this process to work, sound waves need to able to travel through the glue joints with as little obstruction as possible.
This is why the type of glue used in a musical instrument is so important. It makes the difference between one uniform body, as a result of ‘acoustically invisible’ glue joints, or a collection of 86 individual parts per side, separated by insulating glue joints.

 

Modern glues
Unfortunately, not all glues are equal. There are 2 popular types of glue used for wood: the white PVA (Poly Vinyl Acetate) glue, and the ‘carpenter’s wood glue which is yellow. Unfortunately, both are used extensively in concertinas. The white PVA glue is not waterproof and not as strong as the yellow glue, which is waterproof after it has dried.
They are both easy to work with, available at every hardware store, dry very fast, and create very strong joints, much stronger than needed in a concertina. However, they both have one characteristic that makes them unsuitable for use in musical instruments: they both expand and remain rubbery after they dry, and actually create insulating glue joints, preventing soundwaves to pass through.

 

Protein glues
The only type of glue that does not create insulating glue joints is protein glue. Luthiers have been using protein glues such as bone, hide and fish glues for centuries. These glues are ‘acoustically invisible’. When protein glues dry they contract, become rock hard and leave very little residue between the parts, allowing soundwaves to travel thru the glue joint with minimal obstruction.

Hyde and bone glues are the most common protein glues used in musical instruments. They come in granular and powder form and need to be mixed with water and slowly heated ‘au bain marie’ to around 145F.  The shelf life is about 1 week.

Protein glues are not as easy to use as modern glues. You need to control the temperature of the wood to be glued, the thickness of the glue. The ‘open time’, the time between applying the glue and the moment you cannot move it anymore, is very short.  This means you need to plan every glue joint carefully.

The consistency of the glue is determined by the type of wood and glue joint that needs to be made. Adjusting the glue for the particular joint requires knowledge and experience.  Because protein glues contract when they cure, there is no need for excessive clamping.

Another important characteristic of protein glues is that a glue joint can easily be reversed. Just add moisture and heat, and the glue becomes liquid again.  Old glue can also be activated again by adding moisture and heat.  This allows for replacement or re-gluing of individual parts without damage to the rest of the instrument.

All vintage concertinas were originally built with protein (bone) glues. Nowadays, only manufacturers of high end musical instruments use protein glues in their instruments, because of their far superior quality.

 

Glue damage in Vintage concertinas
Overtime, both high and low humidity can weaken the original protein glue joints in vintage concertinas, especially when mahogany wood is used for the frames or action boards.  Failing glue joints can cause damage to faceplates and action boards due to loss of support.

All this is easily repairable by reactivating the original glue, or replacing it with new protein glue.
Unfortunately, quite often the loose parts are re-glued with a PVA or yellow wood glue, creating an insulating glue joint.  This can become a serious problem when many parts are re-glued with wood glue.  
Even worse, some people ‘repair’ a soundboard crack, which is common in vintage concertinas, by inserting wood glue in the crack,  instead of making a sycamore/maple shim and gluing it in place with hide glue.  

We’ve seen many vintage concertinas reduced to ‘dead wooden boxes’ during the 25 years of restoring.  If the instrument has potential, it is always worth it to take it apart, remove all the wood glue and build it up again with the correct glue. It is amazing how much better it sounds when acoustic unity is restored.

You can test the acoustical properties of a concertina by placing a tuning fork on different places on the body and listen to the amplification it produces.  Or, if you don’t have trained hearing, place a contact microphone on the other side of the end and check the harmonic spectrum.

 

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